Senior Production Engineer (Piping)

Qualifications

• A Diploma or a Degree in Naval Architecture, Marine Engineering, Mechanical Engineering Certificate of Competency (Marine Engineer Officer) Class 1 (Motorship), or its equivalent.

Experience

• At least 5 years' relevant working experience for Degree Holders and at least 5 years of experience for Diploma Holders (at least 5 years of experience as supervisory role).

Technical Competencies

• Isometric Drawing Interpretation Skill.
• Piping and Instrumentation Diagram (P&ID) Drawing Interpretation Skill.
• General Arrangement (GA) Drawing Interpretation Skill.
• Knowledge of the Marine Piping System.
• Knowledge of material standards such as ASTM, ANSI, Japanese Industrial Standards (JIS), ASME, American Petroleum Institute (API), etc.
• Knowledge of lifting gears.
• Knowledge of mode of transportation and lifting equipment's.
• Knowledge of the heavy lifting, logistics and transportation.
• Software Knowledge in Auto cad & Bentley.
• Drawing skill for International Organization for Standardization (ISO) and General Arrangement (GA).
• Knowledge of Drawing symbols.

Purpose

• Provides the technical & technological problem-solving ability of production engineering process and planning abilities in order to lead the entire project piping workstream of a vessel or Offshore and control production process installation, repair, modification or new routing of piping systems and their components. 
• Work is executed to a high quality & auditable standard that is consistent with contract work scope, statutory & code requirements, Integrated Management System (IMS) procedures, design parameters, site survey input, Welding Procedure Specification (WPS), stress inputs and vendor data. 
• Perform final pipe install, modification, repair, routing activities onboard a project environment.

Accountabilities

• To lead more than one vessel concurrently for normal refit works. It is expected the Senior Engineer understands full piping scope & system and its repair, refit, retrofit and newbuild coordinates with clients, engineering, procurement, quality and planning department for project preparation and planning.
• Coordinates for Owner Finished Equipment and Yard Finished Equipment for delivery dates which is related for projects.
• Controls execution of all piping works onboard vessel such as installation, repair, modification, new routing etc.
• Conducting daily project meeting with the own team to meet the schedule.
• Monitoring & controlling the budgeted man-hours against the plan, including capturing additional billable work (cost control).
• Coordinates with production workshop & production engineering, to ensure that all fabrication and scope of works meet the plan.
• Works with the Project Manager to ensure the sequence of piping works fits in with broader work stream schedules
• Prepares the work completion forms upon job completion and applies Permit to Work (PTW) system.
• Ensures work are executed to a high standard to facilitate successful job inspections.
• Coordinates with other trades to ensure end-to-end smooth operations and work completion.
• Ensure the integrity of the both on board and workshop activity like cutting, beveling, fit-up & inspection, welding & brazing, flushing & chemical cleaning, pressure testing etc.
• Coordinate and follow up with production engineers for the workshop fabrication, welding, pressure testing and chemical cleaning.
• Closely monitor the section workforce movement for vacation employees, Validating Ras Laffan Industrial City, Qatar ID passes. Monitoring daily food requests prior to submission for approval.
• Raise Subcontractor Request for subcon manpower if required. Collect the project /vessel specs from the commercial department and assist Piping Manager to assign the piping engineer for the project. Allocate the manpower for the vessels as per the project work scope.
• Study blueprints, sketches, drawings, manuals, specifications, or sample part to determine dimensions and tolerances of finished work, sequence of operations, and setup requirements.
• Review the piping section Work Instructions (WI), Risk Assessment (RA) to cover all the piping activities. Closely follow-up the project in charges for the vessel documentation after completion of vessels.
• Foster an engaging culture of safe and productive work through role modelling N-KOM's values.
• Prepare fit for purpose work Permits & Risk Assessments for the identification, control and/or mitigation of workplace risk.
• Review and update the section Risk Assessments/Environmental Aspects & Impacts as per the latest safe practice and get approval from piping manager.
• Apply mathematics and statistics to model production systems during decision making process.
• Design, implement and refine products, services, processes and systems taking in consideration any constraints and local nuances whether supplier, buyer, substitutes, or new emerging information.
• Apply appropriate knowledge in order to design, redesign or improve product & service functionality. Drive and implement process improvements to reduce assembly hours and build cost.
• Apply concepts and quality techniques throughout the entire production process & system and deploy organizational standards for control proceedings and auditing.
• Stay up to date with technological developments, enabling them to enterprises and society;
• Manage and optimize flow (information and production flow).
• Apply knowledge to application of castings, machining processing, joining processes, metal cutting & tool design, metrology, machine tools, machining systems, automation, jigs and fixtures, die and mold design, machine designing and manufacturing etc.