Tool Room Head (Aluminum die-casting processes)

Job Title: Tool Room Head

Location: Chinchwad, Pune

Qualification: B.Tech in Mechanical Engineering / NTTF (Nettur Technical Training Foundation)

Experience: 20+ years in Tool Room Management

Role Overview:

Tool Room Head is responsible to lead and manage the tool room operations for aluminium dies (10-ton capacity) at the Plant. The ideal candidate will have a deep understanding of die design, manufacturing and maintenance, along with expertise in precision machining and die-casting processes. This role is crucial in ensuring the development and upkeep of high-quality aluminium die-casting tools to support production excellence.

Key Responsibilities:

1. Tool Room Management & Operations

• Oversee the design, development, manufacturing, and maintenance of aluminium dies (10-ton capacity).
• Plan and execute tooling schedules to meet production and quality requirements.
• Manage precision machining operations to ensure accuracy and durability of dies.

2. Die Design & Manufacturing

• Lead the end-to-end die design process, ensuring high-quality, efficient, and cost-effective tooling.
• Work closely with design engineers and manufacturing teams to develop new dies.
• Ensure the use of advanced CAD/CAM software for die designing and modifications.

3. Die Maintenance & Troubleshooting

• Develop and implement preventive and corrective maintenance programs for aluminium dies.
• Identify and resolve die failures, wear & tear issues, and production-related defects.
• Ensure continuous improvement in die life and efficiency through process optimizations.

4. Precision Machining & Quality Control

• Ensure high-precision machining processes for tooling components.
• Work with CNC, EDM, VMC, and other advanced machining technologies.
• Maintain strict quality control standards to ensure high-performance dies.

5. Team Leadership & Training

• Lead and mentor a team of toolmakers, designers, and machinists.
• Drive a culture of safety, efficiency, and continuous learning in the tool room.
• Conduct training programs on die design, machining, and maintenance best practices.

6. Process Optimization & Cost Efficiency

• Optimize tooling processes to improve productivity and reduce downtime.
• Manage budgeting and cost control for tool room operations.
• Implement lean manufacturing principles to enhance efficiency.

Key Requirements:

Technical Expertise:

• Strong knowledge of die design, development, and maintenance.
• Experience handling large aluminium dies (10-ton capacity).
• Proficiency in precision machining, CNC, EDM, VMC, and CAD/CAM software.

Industry Experience: Preferably from automotive aluminium die-casting or related industries.

Leadership Skills: Strong ability to lead teams, manage tooling projects, and optimize processes.