JOB TITLE: Instrumentation Engineer (Shift)
JOB FUNCTION: Supply Chain
WORK LOCATION: Mysore Beverages Factory
ABOUT UNILEVER
With 3.4 billion people in over 190 countries using our products every day, Unilever is a business that makes a real impact on the world. Work on brands that are loved and improve the lives of our consumers and the communities around us. We are driven by our purpose: to make sustainable living commonplace, and it is our belief that doing business the right way drives superior performance. At the heart of what we do is our people – we believe that when our people work with purpose, we will create a better business and a better world.
At Unilever, your career will be a unique journey, grounded in our inclusive, collaborative, and flexible working environment. We don’t believe in the ‘one size fits all’ approach and instead we will equip you with the tools you need to shape your own future.
CATEGORY OR FUNCTION INTRODUCTION Supply Chain
JOB RESPONSIBILITIES:
Digital -Roles & responsibilities:
Driving DFOS, SPC, Build App, Manufacturing Control Tower (MCT), Digi Arogya & all digital initiatives, SCLF Team & Other factories
Operation & maintenance of SCADA, PLC, HMI & automation related infrastructure of all high bay, packing machines & utility
Operation & maintenance of network, servers, UPS & cyber security
Dosing accuracy improvement & monitoring (+/- 0.25%) and lead driving savings in material wastage (technical efficiency) in batch processing
Batch cycle time reduction through automation & batch logic simplification
Calibration of all load cells, taking care of PID valves, leakage elimination for dosing valves etc
Packing machine speed unlock projects (by upgradation of programs, servo drives, PLC etc.)
Inhouse programming of all on-demand logics & projects for improving productivity, quality, safety & efficiency
Repair of servo drives, controllers, HMI, PLC, VFD etc.
Digitalization in safety, quality, productivity & engineering
Driving electrical & instrument related repair cost within monthly target
Asset care & efficiency improvement
Key Responsibilities:
Maintenance & Troubleshooting: Ensure the maintenance, repair, and functionality of all electrical systems, instrumentation, and control systems.
Perform diagnostics and troubleshoot equipment faults and failures, including PLCs, SCADA systems, and automated machines.
Ensure minimal downtime by attending to breakdowns in a timely and efficient manner.
Installation & Commissioning:
Oversee the installation and commissioning of electrical and instrumentation equipment, including power distribution, control panels, sensors, and automation systems.
Manage projects involving new equipment installation and factory expansions, ensuring compliance with company standards and regulatory requirements.
Process Optimization & Automation:
Work on continuous process improvements to enhance the efficiency and productivity of manufacturing lines through automation and instrumentation upgrades.
Implement advanced control systems for process automation (including PID controllers, VFDs, and HMI systems).
Electrical Safety & Compliance: Ensure all electrical installations and equipment comply with safety standards and regulations (e.g., OSHA, NEC).
Perform regular safety inspections, risk assessments, and audits on electrical and control systems. Preventive Maintenance:
Develop and implement a preventive maintenance schedule for all electrical systems and instrumentation to avoid unexpected breakdowns.
Maintain records of electrical inspections, tests, repairs, and calibration activities.
Energy Management:
Monitor and manage energy consumption in the factory, optimizing energy use through the use of efficient motors, lighting systems, and power management practices.
Work with the production and facility teams to implement energy-saving measures.
Technical Documentation & Reporting:
Maintain up-to-date documentation for electrical and instrumentation systems, including wiring diagrams, equipment manuals, and process flow diagrams.
Generate reports on system performance, downtime, and corrective actions.
Collaboration:
Work closely with production, quality control, and maintenance teams to ensure smooth operation of manufacturing processes.
Liaise with external contractors and suppliers to source materials and components for repair or upgrade projects.
Training & Development:
Train operators and maintenance staff on the correct use of electrical and instrumentation systems to prevent misuse and ensure proper handling.
Stay updated with the latest technology and industry trends to recommend and implement upgrades.
WHAT YOU NEED TO SUCCEED
Qualifications:
Bachelor’s degree in electrical engineering, Instrumentation Engineering, or a related field.
3-5 years of experience in electrical and instrumentation maintenance, preferably in the FMCG or manufacturing sector.
Proficiency in PLC programming, SCADA systems, and control systems.
Strong knowledge of electrical systems, automation, and instrumentation.
Knowledge of safety regulations and electrical codes.
Ability to read and interpret technical drawings and schematics.
Strong problem-solving and analytical skills.
Good communication skills and the ability to work in a team.
Skills:
PLC programming: Siemens, Allen Bradley, or equivalent.
SCADA & HMI systems expertise.
Instrumentation: Calibration and maintenance of sensors, actuators, transmitters.
Electrical systems: Power distribution, motors, drives, and electrical panels
Automation: Knowledge of industrial automation and control systems.
Troubleshooting: Diagnose and resolve technical issues effectively.
This role is critical for maintaining the efficiency, safety, and reliability of production systems in an FMCG environment