IN_RBAI_Maintenance Senior Engineer_ Soldering process

Bosch Automotive Electronics India Pvt. Ltd. (RBAI), established in 2009, is primarily focused in manufacturing electronic products for the automotive sector.

RBAI has consistently added an average of one product every year resulting in a wide range of products comprising – Engine Control Units (ECU) for both 4W and 2W, Electronic Power Steering Control Units, Body Control Modules (BCM), Immobilizers, Voltage Regulators (VR1), Electronic Battery Sensors (EBS), DC-DC Converters, ABS for 2W and 4W, Car Multimedia – Infotainment System, iTrams (communication control unit) and now recently the Bosch TEP120 (Telematics Smart Plug) being featured on Amazon.in. With our first product having been produced in 2009, RBAI is now celebrating 10 years of serving the Automotive Electronics (AE) Industry. RBAI successfully achieved a key milestone in 2016, completing manufacturing of 10 million Engine Control Units and 5 million Body Control Modules, which soon followed by 20 million and 10 million respectively by 2019.

RBAI exports products to all major global customers spread across destinations. RBAI towards becoming a global benchmark in operational excellence, consistently produces single digit ppm quality products and maintains benchmark inventory levels. RBAI by inheriting the Bosch Production System (BPS) at all levels and practices, is at the top of the AE BPS ranking, as of December, 2018.

Being awarded the “Future Ready Factory” platinum award at the IMEA 2018 (Indian Manufacturing Excellence Award by Frost and Sullivan), reaffirms our steps towards becoming the benchmark facility for the future and consistently being ranked the top AE plant in BPS, shows that our journey in operational excellence is heading in the right direction

With a young and agile team, RBAI’s mission statement “Be RBAI” (Be Reliable Benchmark Agile Innovative) is a testament to our commitment in providing best in class products and services for its customers. Further, taking a step towards becoming a responsible organization, RBAI has started actively enrolling into CSR activities and rightfully promotes voluntary participation of associates across levels.

• MAJOR RESPONSIBILITES :

  
  

Regular work :

• Responsible for corrective and preventive Maintenance of SMT machines
• Need to take care of KPIs like Technical Availability, MTTR, MTBF and IDC
• Responsible for spares management and cost optimization.
• Willing to work in all 3 rotational shifts.
• Should maintain 5S, safety at his workplace
• Maintaining the uptime of the machine.
• Should have a thorough knowledge of trouble shooting, Calibration and programming knowledge on Solder paste printing (EKRA), Reflow ovens (REHM & ERSA) & Glue dispensing Machine (CAMLOT).
• Responsible for solder paste printing, reflow Soldering machines, P&P(Panasonic-NPM, ASM), AOI- Mirtec, SPI-Kohyoung and other SMT machines technical availability.
• Effectively escalate the open points and major breakdowns to Suppliers and close it with in shortest period.
• Spare parts management and follow-up to get the spare parts.
• Find the R.C through 5why analysis as per the defined criteria
• Should have good analytical skills, converting ability to solve problems on machines.
• Should possess deep problem-solving abilities eg:8DShould predict the problems in the machine and take preliminary actions to avoid the breakdown (implementation of Predictive maintenance)

Periodic activities :

• Shall work for safety improvements.
• Should periodically review PM & B/D points, and convert them to CBM, Predictive mode.
• Need to make scientific analysis of failure and make suggestion of monitoring.
• Should work for reducing the Maintenance Cost
• Should possess deep problem-solving abilities eg:8DCreate QAM, Machine FMEA and review.
• Change potential points into CBM.Implementation and sustenance of TPM, MTBF and MTTR
• Co-ordination with Process owner for improvement activities.

Diploma in Mechatronics / Electronics /Electrical

   5 - 8 Years of experience in Electronics manufacturing industry with the sound Electrical and Mechanical Trouble shooting skills of Solder paste printing, Reflow ovens & Glue dispensing machines . Process Knowledge in SMT line and Knowledge on other SMT machines will be an added advantage.

Behavioral  Requirements:

• Should be team player
• Should have learning attitude, self learner / ability to self-learn
• Should be self motivated
• Should take initiative to achieve the goal
• Maintains Good cooperation with Cross functional team