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Job Description

Overview Main Purpose: - Collaboration with product supply chain cross functional teams to develop site reliability requirements ,plan , strategize , schedule and perform execution of Master -level Maintenance plan for different stakeholders . Managing Capex expenditure & timely execution. Ensuring statutory compliances related to weight and measurement (Legal Meteorology ) Cost management related to R&M FMOH Budget handling and cost control . Maintenance strategy , Downtime reduction , monitoring site operations and providing kaizen developments to improve quality of Supply chain. Spearhead Online Reliability Reporting dashboards with integration of Power Bi Analytics to analyze and visualize key engineering deliverables . Maintaining minimum and maximum stock level inventory of the critical spares . Leading the Pepsico maintenance methodology (PEMM) assessment objectives while representing site trends at AMESA level Lead maintenance team of WWTP/WTP/MEE and Murphy systems . Implement safety standards and build safe working culture. Implement GMPs and best practices. Drive corporate agenda- TPM, Safety, AIB, and Productivity. Responsibilities Safety: Implement safety standards and drive safety culture. Participate in safety meetings and close the agreed recommendations within agreed timeline. Work with SHE pillar and safety coordinator on implementing the Safety related action points and working to ensure Zero LTA in the plant. Execute safety and sustainability capex and initiatives. Sustainability: Track, monitor and report sustainability KPIs.- EUR and WUR Drive sustainability agenda and take essential steps to achieve goals. Planned maintenance: Preparing maintenance schedule for plant equipment- Boiler, ETP, WTP, Electrical distribution system, Process , Packaging , ASRS . Plan resources to execute PM and share PM Compliance report monthly basis. Coordinate and align cross functional team for shutdown, Preventive and other maintenance jobs. Address red tags and plan for closure of red tags. Share monthly closure report. Prepare root cause analysis for failure and action planning. Identify bottlenecks and make action plan. Conduct AMC services as per plan and maintain documents. Maintain PM related documents- History card, check sheets, service reports, service contracts, agreements, work orders . Ensure proper utilization of resources. Lead Condition Based Maintenance for the Process and the Critical Equipment of the plant . Leading the CMMS (Maintenance Application ) R&M: Prepare R&M budget for WWTP/WTP/MEE and Murphy . Monitor and control R&M, share monthly report. Drive initiatives for cost saving through local development/procurement, alternate cost-effective spares/ systems. Proactively highlight R&M expenses event basis. Spare Management: Define inventory level of spares and ensure availability of spares. Classification of spares w.r.t cost and criticality. Negotiate with vendors, suppliers and service providers. Control stores inventory. Work closely with vendors on high cost / import substitute Spare parts development. Conceive, suggest and implement ideas regarding design and modification of existing equipment/spares for improved benefit. Support engineering stores in reducing inventory through analysis and acting on nonmoving items TPM: Drive TPM Agenda. Analyzing collectively the problem taken up by the group Designing solutions/ suggestions to the specific projects/ problems taken up by the TPM Implementation of the solutions Internalizing the TPM culture Closely monitor the circle targets and driving the PM pillar action plan Quality: Support plant team in driving quality related initiatives- AIB, FSSA, etc. Close quality and food safety related observations raised by plant. Identifying areas of improvement and highlighting these to Quality Manager Implementing the action plans developed by the Quality Manager for continuous improvement. People management: Allocating resources, manpower based on the skill and competency. Conducting skill assessment for operatives, identify area of improvement. Conducting in-house /OEM technical trainings for technicians. Developing technicians through involving in projects and other initiatives. Conduct daily meeting addressing maintenance related issues and deriving action plan. Conduct a meeting with technician sharing engineering performance. Project Management: Execute plant capexes as per timeline and approved budget. Preparing detailed project schedule & tracking the progress. Selecting the best vendor after complete detailing & techno commercial analysis and getting it approved from commercial. Ensuring and implementing ‘Safe working practices’ during the entire project. Working with the plant team in designing & implementing proper food safety & hygiene standards for the projects Coordinate with cross functional team for seamless execution. Work closely with commercial & HR team to get the statutory compliances done for the project. Handover of the complete system with proper documentation to the plant team. Ensure the Purchase Order closure thru proper verification of job and the amount billed. Statutory Compliances: The Legal Metrology Act Learning: Seeking feedback from seniors and peers Reflecting on own competencies and possible gaps Setting learning goals in consultation with seniors Monitoring implementation of these goals Continuously updating knowledge from outside environment Qualifications Key Skills /Experience required Mechanical / Electrical / Electronics/ Electronics and Instrumentation with minimum 5-7 years of experience in the field for WTP , WWTP and Reliability /Maintenance . In, case of deserving candidates – Diploma (same functions as above) with minimum 8-10 Years of experience may be considered Good communication skills Focus for driving results

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