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Process Engineer

10 days ago 2025/01/09
Full Time Employee · Min 5 Years of Experience
50-99 Employees · Automotive Manufacture - Manufacturing

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Job Description

  • Conduct detailed analysis and evaluation of existing manufacturing processes, identifying areas for improvement and recommending appropriate solutions.
  • Design and implement process optimization strategies to enhance efficiency, reduce cycle time and improve product quality.
  • Collaborate with engineering, production and quality assurance teams to develop and implement standard operating procedures (SOPs) and work instructions (PPAP).
  • Monitor and analysis process performance metrics, such as cycle time, yield and scrap rate and develop strategies to meet or exceed targets.
  • Identify and implement process control measures, including statistical process control (SPC) techniques, to ensure consistent quality and reduce process variation.
  • Provide technical support and troubleshooting expertise to resolve process-related issues and improve overall equipment effectiveness (OEE).
  • Lead process validation activities, including protocol development, execution and documentation, ensuring compliance with regulatory requirements.
  • Participate in cross-functional teams to drive root cause analysis, corrective actions and preventive measures.
  • Provide training and guidance to production teams on new processes, procedures and equipment to ensure successful implementation and operation.
  • Stay up-to-date with the latest advancements in process engineering technologies, methodologies and best practices.


Skills

Qualification

  • Bachelor’s degree in Engineering (mechanical or industrial).
  • Lean Six Sigma Certified.


Experience:

  • 5+ years of experience as a process engineer in a manufacturing   environment (Automotive feeding industry preferred).
  • process improvement tools and methodologies such as Kaizen, 5S, Value Stream Mapping and layout optimizing.
  • Proficient in process analysis, process modelling, process capability, statistical analysis and Capacity calculation.


Knowledge:

  • Strong knowledge of process optimization techniques, lean manufacturing principles, Six Sigma methodologies and statistical analysis.
  • Solid understanding of quality management systems, such as ISO standards 9001.
  • Risk assessment and compliance with regulatory standards.

Preferred Candidate

Years of Experience
Min: 5
Residence Location
Egypt
Nationality
Egypt
Degree
Bachelor's degree / higher diploma
Major
Mechanical And Process Engineering
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Boysen Egypt
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Boysen is a specialist in exhaust technology. At 27 sites worldwide, our 5,200 employees develop and produce exhaust manifolds, catalytic converters, particulate filters, silencers, trims and complete exhaust systems for cars, commercial vehicles and off-highway applications. In addition, we are currently tackling the ongoing digitisation of our business processes, product transfers – from exhaust technology to alternative drives – as well as new developments in the areas of energy and environmental technology. Among other things, we have been manufacturing structural components for electric vehicles since the beginning of 2021 and are pushing ahead with the development of battery casings and hydrogen tank systems for the commercial vehicle sector (4-16 bar liquid, 700 bar gaseous). Additional key building blocks of our future strategy include the production of sustainable energy storage systems and fuel cells, as well as the energy-efficient production of hydrogen. In this context, we are also represented as a partner company in the state-wide research partnerships "Fuel Cell BW" (Brennstoffzelle BW) and "Electromobility South-West" (Elektromobilität Süd-West). The basis for our innovative approach is our headquarters - the development and administration centre at Altensteig in Baden-Württemberg, Germany. Our major customers include the German vehicle manufacturers Audi, BMW, Daimler, Porsche and VW, the English brands Bentley and Rolls Royce and the commercial vehicle manufacturers Daimler Truck and MAN.

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