Inventory and Stock Control Management

Inventory and Stock Control Management

About This Course

The ability to effectively manage has a major impact on supply chain performance and the resultant cost to serve profile. Poor inventory decisions will result in costs being increased or customers being let down. Getting the balance right requires skillful application of inventory management techniques.
This course is an intensive three day course, for those who want to understand and implement the essential tools for managing inventory in the supply chain.
Participants are shown how to evaluate procedures and make needed changes to methods to improve customer service whilst achieving reductions in inventory; eliminate wasteful costs; avoid internal problems that limit performance; obtain added value for money.

Career Advancement Areas

By attending this highly informative course delegates will cover:
•The supply chain and how to manage the relationships and material flows in the chain
•Product classification and inventory costs and service for managing products & stock
•Replenishment methods and understanding how much stock one should hold
•Forecasting & stock control including demand forecasting, stock coding, stock recording and stock checking
•Models for planning inventory & improvements

What You Will Learn

  • 1st Session: The Supply Chain
  • The Supply chain definitions, history and key aspects
  • Definitions
  • History and development
  • Key aspects
  • Benefits of supply chain approach
  • Relationships and material flows in the chain
  • Integrating the supply chain
  • Lead-times
  • Customer service
  • Adding value
  • Trade offs
  • Power of information
  • Sharing and collaboration in the supply chain
  • 2nd Session: Products & Stock
  • Product Classification
  • Supply /demand variables
  • Dependent and independent demand
  • Patterns of demand
  • ABC Analysis or the 80/20 rule
  • Product coding
  • Inventory costs and service
  • Why hold stock?
  • Inventory costs
  • Service levels from inventory
  • Cost/service trade offs
  • Understanding Lead time
  • Lead time variability and uncertainty
  • Inventory and statistics
  • 3rd Session: Replenishment Methods
  • How much stock should be held?
  • Stock time curve
  • Determining the Reorder level
  • Determining the Reorder point
  • Carrying safety stock
  • Fixed and variable time periods
  • Fixed and variable order quantities
  • Replenishment methods for independent demand
  • When to order
  • How much to order
  • Economic order quantities
  • Two bin methods
  • Minimum - maximum methods
  • Comparing continuous review and periodic review methods
  • Other Replenishment methods
  • When to order for dependent demand
  • How much to order for dependent demand
  • Materials planning (MRP and MRPII)
  • For spare parts
  • 4th Session: Forecasting & Stock Control
  • Demand Forecasting
  • Sales forecasts
  • Statistical forecasts
  • When forecasting is easier
  • When forecasting is harder
  • Stock Coding - The method by which stock is coded is important in the overall management process, this session will examine:
  • Different methods
  • Understanding of all involved
  • Checklists to help on deciding the best option
  • Stock Recording - This session looks at stock recording, a critical aspect of stock control and if done incorrectly is the source of many subsequent errors
  • Separation of powers
  • Legal issues
  • How do we get inaccuracies?
  • Stock Checking - Much time can be spent on this activity, but there are methods to both minimize the time and at the same time increase checking accuracy. This session examines such aspects
  • Roles and Responsibility
  • Requirements
  • Job Descriptions
  • Authority levels
  • Tolerances and approvals
  • The programme
  • Options
  • Reconciliation / discrepancies
  • 5th Session; Improvements - Model for planning inventory
  • Managing inventory by value and by volume
  • Questions to ask about inventory
  • Model for inventory planning
  • Course evaluation and summary

Instructions

Prerequisites
None
Duration
3 days
Who Should Register?
  • Inventory
  • Stock
  • Supply Chain
  • Logistics
  • Warehouse and Distribution Supervisors/Managers
  • Owners
  • Operators and Directors of companies who hold sock and inventory. Including those new to managing inventory and those non inventory professionals who need to gain an awareness of the issues.

Overview

Innoverto
Course Type:
Certified Training Course
Study Mode:
Classroom
Location:
Dubai, UAE
Fees:
$2,399
Certification:
CILT
Date:
06/06/17


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