Job Description
JOB CONTENT
To perform assembly processes like fitting for manufacturing of tools and dies to achieve job specification requirements.
FUNCTIONAL RESPONSIBILITIES
·To assist the Tool & Die Makers as instructed in assembling the Job.
·Ensure availability of joining parts like clamps, braces, nuts, bolts, fasteners collar etc. at the assembly platform.
·Ensure verification of dimensions, clearances and alignment of parts & components as specified in the Work Instructions/ SOP, using standard measurement gauges.
·To perform fitting jobs like drilling, Band sawing, pneumatic grinding, rotary grinding, tapping, sand blasting etc. and assemble and test tools / dies and all associated parts and assemblies as per the production data sheet.
·Fit and assemble parts to make, repair or modify tools / dies using machine tools.
·File, shim, grind and polish flat and contoured surface of assembled tools using manual files, abrasive grinding surfaces, polishing tools & dies.
·Ensure any extra material on the tools/dies is removed using cutting tools like hacksaws, power blades, cutting torches etc.
·Seal any potential areas of leakage and seepage, which may damage the tool.
·To ensure all parts and assemblies are correctly fitted and assembled in accordance with the agreed procedures and tolerances and have the same verified with the production supervisor.
·Inspect, feel, and measure work pieces to ensure that surfaces and dimensions meet customers’ specifications as highlighted on the production data sheet.
·Carry out testing of the tool and/or die units to check accuracy and quality of finished parts, tools or sub-assemblies.
·Dismantle faulty tools / dies and assemblies and repair or replace defective parts.
·Remove finished work pieces from machines & place them in boxes or on racks, setting aside pieces that are defective.
·Perform basic maintenance & cleaning of assembly tools / dies & lifting tools / dies as per the instructions. Ensure that any type of impurities like grease, oil, dust, rust etc. should be removed from the assembly and fabrication tools / dies.
·To ensure proper documentation of work done and in a manner well accessible every time.
·Stay abreast with the market trends and maintain awareness of current design trends and influences. Research into materials and component technologies to scope development opportunities.
·Observe good housekeeping practices and ensure the machine and its surroundings are kept neat & tidy.
·Follow company’s HSE guidelines in respect of all operations undertaken.
·Ensure compliance to Safety, Quality, Food Safety and Environment requirements as specified in the global QHSE Management System with strict adherence to ISO and local regulatory authority.
·Ensure that all records and documents are up to date and have full traceability, retrieval at all times, and that all processes, procedures & activities comply with ISO and management procedures.
·Perform any other job/task assigned by the Production Supervisor to accomplish department objectives.
Education/ Qualifications
·ITI (Machinist / Fitter)
Experience
·Minimum 1 year of experience in mechanical assembling in a manufacturing setup
Functional Skills & Specific Knowledge
·Knowledge of Mould maintenance and repair.
·Hydraulic knowledge.
·Knowledge on Machinability of different metals.
·Knowledge of precision measuring instruments & gauges.
·Knowledge of Quality systems and procedures
·Ability to read and interpret engineering drawing.