About the job Mechanical Engineer (DRI Steel Plant)
Bachelor degree in Mechanical Engineering.
Steel Manufacturing industry experience is mandatory.
Minimum 7~10 years of experience in Midrex Direct reduction plant
In depth specialist skills and knowledge in own engineering specialism plus well-developed knowledge and understanding of the entire production operation
Comprehensive understanding of DR1 process, associated function areas and understanding whole Steel Making Plants.
Complete knowledge in centrifugal compressors, rotary lobes blowers.
Complete knowledge of static equipment (pipes, vessels etc.) maintenance best practices.
Complete knowledge of DR1 plant hydraulic system maintenance.
To analyze the Mechanical maintenance activities with engineering concepts and provide technical support & leadership for the team to ensure proactive maintenance, cost effective & engineering service which maximize plant availability & reliability.
To identify and deploy technical improvement to the maintenance programs and equipment to support achievement of efficiency and quality output.
Analyze the daily maintenance activities from the daily log books and record sheets versus the plan and make any required modifications to subsequent daily plans in order to support the achievement of the maintenance plans.
Analyze the vibration and maintenance result sheet, identify, design and propose to management technical maintenance improvements and/or equipment developments in order to support the continual technical improvement of maintenance provision.
Identifying and addressing technical problems with implementing solutions for rectification.
Conducting technical research and applying new knowledge.
Study and review engineering designs for new projects and identify the variations
Prepare Tender documents for CAPEX projects, evaluate the Technical Offers, schedule the project timeline and cash flow, coordinate with internal and external parties for execution, monitor the progress and confirm the project completion according to the approved schedule.
Interact daily with the operation team to interpret their needs and requirements and represent them in the field.
Carry out and supervise all maintenance programs for critical and/or complex plant equipment including all types of mechanical equipment in order to ensure that continuous plant availability and equipment downtime is minimized.
Confirm execution of all maintenance program (Preventive, Predictive, Breakdown) with the plant /shift supervisor in order to ensure the achievement of high standards of plant and equipment operation with minimal production downtime
Communicate and co-ordinate with vendors, technology suppliers & third parties for all plant know-how issues, troubles, upgrading & modifications in order to ensure that maintenance provision meets the ongoing needs of the production process.
Identify and recommend equipment / systems for procurement, provide technical specification, perform technical evaluation of equipment and suppliers and ensure effective commissioning and follow up where appropriate.
Manage discrete projects and support / contribute to larger projects, e.g. internal expansion, from feasibility study through to implementation in order to ensure that projects are delivered to time, cost and quality standard.
Apply engineering technical knowledge and skills in Mechanical maintenance in various aspects of applications.
Identify and evaluate opportunities to import substitution for challenges like high cost, obsolete spare parts to ensure the reliability of the asset.
