QualificationBachelor’s degree in Electrical, Electronics, Automation, or Control Engineering (or equivalent experience). Experience
10+ years of experience in control system engineering, particularly within process plants, mining, or heavy industry environments.
Proven expertise with ABB automation products such as ABB 800xA systems and integration of ABB 500M controllers, including intermediate to advanced understanding of ABB SCADA/HMI development, the ABB minerals library, and the methodology thereof.
Certifications related to ABB systems and equipment, such as ABB 800xA, ABB Drives, and ABB SCADA, are highly desirable. Additional certifications like MOXA Industrial Networking, Project Management, or a safety-related certification would be advantageous.
Demonstrated expertise in advanced diagnostic techniques for both software and hardware components within the ABB control systems ecosystem.
Experience in commissioning and configuring drives, where experience in ABB VSDs and UMCs for DOL drives will be advantageous.
Requirements
Strong knowledge of ProfiNet, Modbus TCP, and Ethernet-based networking protocols, as well as diagnostics and troubleshooting of communication issues.
Experience in setting up and configuring network switches for industrial network architectures where experience in MOXA switches is advantageous.
Proficient in inter-PLC communication between various packages.
Knowledge of structured programming languages such as C would be advantageous.
Experience in working on Advanced Process Control systems (APCs).
Demonstrated experience working in diverse, multicultural environments, with an ability to adapt to local working conditions and team dynamics.
Familiarity with industrial cybersecurity best practices.
Strong problem-solving skills and ability to work under pressure in a plant environment.
Responsibilities
Configure and maintain ABB 800xA DCS systems, ensuring reliable and optimized performance for copper concentrator operations.
Integrate and configure ABB 500M controllers into the 800xA system.
Commission ABB VSDs and UMC DOL Starter modules, ensuring seamless integration with the plant’s control architecture.
Design, implement, and troubleshoot ProfiNet, Modbus TCP, and Ethernet-based communication networks.
Set up and configure industrial switches for network infrastructure.
Ensure robust inter-PLC communication for efficient data exchange between PLC systems.
Work closely with cross-functional teams including operations, IT, and Electrical teams to ensure successful system implementation and performance.
Conduct system testing, commissioning, validation, and troubleshooting to ensure all control systems function at peak performance.
Participate in continuous improvement initiatives for control systems and provide technical support during plant commissioning and ramp-up phases.
Develop and maintain documentation for control systems, including configurations, network diagrams, and communication protocols.
Travel locally & internationally, to assist installation, commissioning and ongoing operations of facilities on site.
Create and deliver training programs for local engineers and operators on the ABB 800xA system, focusing on operation, troubleshooting, and system maintenance.
Lead initiatives for DCS upgrades and migration, ensuring minimal impact on operations and alignment with the latest technological advancements.
Ensure compliance with local and international safety regulations and standards relevant to control systems.
