Job Summary
If you have some background in Quality assurance and control, Emerson has an exciting role for you! The Professional shall be responsible for implementation of Quality Assurance & Control procedures and plans for Dubai skids Operations. The individual plans and directs activities concerned with development, application and maintenance of quality standards for manufacturing and engineering processes, materials, products and established quantitative measurements and techniques for measuring quality. This individual will manage and improve quality engineering operations and ensure processes meet all quality assurance and control requirements. We value autonomy, self-reliance, fast movers, a passion for robust and maintainable tests, and above all, the ability to ship a quality product.
In this Role, Your Responsibilities Will Be:
- Ensure compliance of EMERSON’s Ethics code, (ex. Emerson Business Ethics, ITC etc.) & Divisions guidelines.
- Ensure compliance of EMERSON’s Health, Safety and Environmental Standards.
- Work in close collaboration with Local and Headquarter Management and Teams, Factories, Suppliers and Customers, throughout the complete process of Skid Execution, Factory Acceptance Test (FAT) and Commissioning Support;
- Responsible for preparation & implementation of quality assurance (QMS) documents/procedure & control procedures
- Responsible for obtaining ISO 9001:2015 certification for Dubai skid operations.
- Responsible for managing QMS process, conduct internal audits and maintaining audit documentations to demonstrate conformity to ISO 9001:2015.
- Responsible for close out of any Non-conformances, observation in maintaining the certification requirements.
- Responsible for carrying out management review meeting.
- Responsible for performing vendor performance monitoring, evaluation and rating.
- Responsible for preparing project specific Inspection & Test Plans, Method statements, Quality Assurance plans etc as required by customer.
- Responsible for review of Fabricator / Vendors documentation e.g. ITP, Procedures for welding, NDE, Painting, Hydrotest, Leak test etc., review of Welder Qualification records, and final MRB.
- Responsible for review of all test reports, NDE reports (RT films).
- Responsible for incoming inspection of material for Piping i.e. Pipes, fittings, flanges, fasteners, structural materials i.e. Channels, Angles, UPN etc. at fabricator / vendor place.
- Responsible for final inspection, document review at fabricator / vendor facility before despatch, issue IRN.
- Surveillance visits at fabricator / vendor place for witnessing welding inspection, visual & dimensional inspection for piping and structure, witnessing of hydrotest, Leak test, Load test, painting inspection, conduct Pre-FAT and FAT participation.
- Conduct fabricators/ Sub vendor site audit as part of prequalification.
- Conduct fabricators/ Sub vendor performance evaluations after job completion.
- Identify non-conformities and agree/implement corrective actions with fabricator / sub vendor
- Management of non-conformance, corrective action & preventive action processes and compile & analyze quality measurement data.
- Communicate with TPI agencies, fabricator / vendor and customers for inspections at different locations and get IRN from customer.
- Review of Inspection reports issued by TPI’s and close concerns raised if any.
- Keep track of all inspections and update inspection calendar
- Attend Kick-off, Pre-Inspection meetings at fabricator/ sub vendor facility.
- Attend Customer Audits.
- Interact with customer inspection personnel and ensure conformance to customer requirements
- Maintain the calibration records of tools & equipment.
- Implement actions on punch points with fabricator/ vendor and resolution with customer.
- Preparation of Inspection & test plan by reviewing contract quality requirements through specification and implement during project execution.
- Lead and resolve concerns through a thorough Root cause analysis, an immediate implementation of containment action(s) and a timely Supplier verification of the permanent corrective action
- Ensure compliance with Customer Technical and Quality requirements and liaise with Customer quality team on all quality matters related to project
- Review vendor quotations for technical & commercial compliance with respect to quality requirements.
- Responsible for proactively coordinate with engineering, sub-suppliers and customer teams;
- Prepare, execute and monitor committed project schedule. Closely work with suppliers, for timely delivery of Buyouts, ensure timely material availability at factory, and follow-up with skid assembler for accurate completion of work.
- Closely work with contractor’s team; identify roadblocks and potential crises. Proactively act and devise contingency plan, manage changes in the project scope and project schedule.
- Responsible for preparation & timely submission of weekly project progress report.
- Maintain Cost and ensure that all potential Variations to Contract are identified and pursued in a fair and credible manner in the interests of the company and with necessary Purchase Order amendments
- Review vendor post-order documentations such as project schedule, drawings, sizing calculations, procedure Specification/Qualification, testing, calibration and FAT.
- Prepare / consolidate Skid Technical / manufacturing Documentation, including method statement/ procedures, documentation, including the Project Data-Book, etc.
- Attend skid Integrated FAT testing and co-ordinate with customer and Third-Party Inspectors.
- Share knowledge, and experience with other members to establish standard methodologies in the design & project execution.
- Responsible for timely inspection and clearance of Suppliers Invoices. Closely work with Sub-Suppliers for closure of material issues.
- Measure and improve internal & external customer satisfaction.
- Maintain and promote a professional & harmonious relationship within EMERSON and with customer’s representatives to maintain Emerson brand image and maintain or exceed Customer Expectation
- Ensure accurate submission of service report, on duty travelling expenses.
- Will be flexible and perform multi-tasking as per company’s requirement time to time
- Timely escalation of the issues as per escalation matrix.
- Perform other duties and responsibilities as assigned by management and seniors.
- Updates the knowledge base (skill matrix) for the individual. Ensure 100% attendance to the trainings identified.
- Adhere and align with rules, regulation, processes and policies declared by management time to time
Who You Are: You have good attention to details and constantly look for opportunities to optimize work processes. You have a passion for learning about different products and also value winning projects through collaboration.You quickly and significantly act in constantly evolving, unexpected situations. You actively seek guidance from relevant sources to learn and upskill yourself
For This Role, You Will Need: - Bachelor Engineering Degree in Mechanical with 6 years of experience.
- Fluent in English
- Superior verbal and written communication skills.
- Exceptional interpersonal skills.
- PC literate with MS Office & working knowledge in AUTOCAD
- Knowledge of Oil & Gas Industry equipment, Instruments, Piping and structural work.
- Good working knowledge of ASME, ASTM, ANSI, API, NACE MR0175, ISO & other industry standards related to Oil and Gas control and measurement services
Preferred Qualifications that Set You Apart: - NDT Level-II accredited by ASNT for RT, UT, MT, PT.
- CSWIP 3.1 Welding Inspector
- BGAS - CSWIP Painting Inspector
- Certified Lead Auditor ISO 9001: 2015
Our Offer To You: By joining Emerson, you will be given the opportunity to make a difference through the work you do.
Emerson's compensation and benefits programs are designed to be competitive within the industry and local labor markets. We also offer a comprehensive medical and insurance coverage to meet the needs of our employees.
We are committed to creating a global workplace that supports diversity, equity and embraces inclusion. We welcome foreign nationals to join us through our Work Authorization Sponsorship.
We attract, develop, and retain exceptional people in an inclusive environment, where all employees can reach their greatest potential. We are dedicated to the ongoing development of our employees because we know that it is critical to our success as a global company.
We have established our Remote Work Policy for eligible roles to promote Work-Life Balance through a hybrid work set up where our team members can take advantage of working both from home and at the office.
Safety is paramount to us, and we are relentless in our pursuit to provide a Safe Working Environment across our global network and facilities.
Through our benefits, development opportunities, and an inclusive and safe work environment, we aim to create an organization our people are proud to represent.
Our Commitment to Diversity, Equity & Inclusion
At Emerson, we are committed to fostering a culture where every employee is valued and respected for their unique experiences and perspectives. We believe a diverse and inclusive work environment contributes to the rich exchange of ideas and diversity of thoughts, that inspires innovation and brings the best solutions to our customers.
This philosophy is fundamental to living our company’s values and our responsibility to leave the world in a better place. Learn more about our Culture & Values and about Diversity, Equity & Inclusion at Emerson.
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