Supervising and leading Instrumentation & Electrical maintenance.
Tracking expenses and overseeing the budget for Instrumentation & Electrical maintenance.
Hands on experience on troubleshooting/Configuration/Programming skills of DCS (Preferably Delta V) /SCADA/BMS (Preferable DesigoCC-Siemens), Field instruments (Level, Temperature, Flow, pH, TOC, Conductivity etc.), ON/OFF & Control valves maintenance, Weighing Balances, Electrical system, Fire alarm/Gas detection system, PLC/HMI and to ensure their working standards.
Creating and implementing maintenance procedures.
Conducting regular inspections of the instruments & electrical equipment to detect and resolve problems.
Planning and managing all Instrumentation repairs, Trouble shooting, Calibration and installation activities.
Ensuring adhere to the safety policies and procedures.
Provide input for the annual budget process for the Engineering department, monitor adherence to budget.
Documenting and preparing daily progress reports, Energy/Power Reports, and maintenance logs.
Overseeing Spares stock and ensure no down time due to spares non availability.
Good experience on Instrumentation & electrical related maintenance of Reactors, Centrifuges, ANFDs, Process Vessels, Vacuum Pumps, Powder Handling/Charging system, Heat Exchangers, Scrubbers, ETP/ZLD equipment maintenance etc.
Installation and Commissioning of Instruments/Electrical system and Qualification/Validation of Process equipment
Manage all Instrumentation & Electrical maintenance systems and personnel to ensure all work orders are completed within the parameters of the CMMS (Computerized Maintenance Management System) in a timely and quality manner.
Ensure the development and adherence to all production equipment preventative maintenance and Calibration schedules.
Contract with outside service providers for various facility and equipment-related maintenance needs.
Manage the Instrumentation department’s compliance to company safety policies, work instructions, and procedures.
Manage the Instrumentation department’s quality metrics (on time investigation closure, corrective action implementation, on time document updates).
Evaluate/improve production maintenance processes to optimize productivity and quality.
Monitor MTTR/MTBF and Production lost Hours due to Instrument/Electrical failures and ensure necessary measures for reduction in Breakdowns
Support facility expansion projects, Implementation of Maintenance strategy programs and other initiatives for Improvement and cost reduction
Responsible for all Electrical & Instrumentation system periodic inspection, Statutory compliances, Stamping activities
Qualification Required:B.E/BTech-Instrumentation, Electronics & CommunicationExperience/ Exposure :10 to 15 years of experience in Pharmaceutical/ Oil & Gas/ FMCG/ Chemicals/ Consulting IndustriesKey Behavioral Skills:
PLC & HMI Programming: Configuration, troubleshooting, and maintenance.
Field Instrumentation: Calibration, maintenance, and troubleshooting of sensors (Level, Temp., Flow, pH, TOC, Conductivity, etc)
Calibration to be performed for 21 CFR part 11 compliance EU GMP requirements.
Valves & Actuators: ON/OFF & Control valve maintenance.
Power Systems: Maintenance of electrical systems, transformers, switchgear, MCC panels, and distribution boards.
Fire Alarm & Gas Detection Systems
Energy & Power Management
Statutory Compliance & Inspections.
Additional/ Preferable Skills
Good to have Programming & Troubleshooting skills of siemens & Allen Bradley PLC/HMIs
Good to have working experience/knowledge on different communication protocols (Foundation fieldbus, Ethernet, MODBUS and other communication protocols)
Good to have working experience on Computerized maintenance management system or SAP for spares and maintenance management
Good to have knowledge on Operation and Maintenance of utilities, Electrical equipment -DG's, Transformer, Motors, iMCC, UPS, AC's etc.
Good to have Lean six sigma, 5S, TPM and other exposures.
Good to have exposure on implementation Energy reduction measures & ISO certification on Energy Management
