Company Description
In India, Bosch is a leading supplier of technology and services in the areas of Mobility Solutions, Industrial Technology, Consumer Goods, and Energy and Building Technology. Additionally, Bosch has in India the largest development center outside Germany, for end to end engineering and technology solutions. The Bosch Group operates in India through twelve companies with a combined strength of over 31,500 associates which includes around 15,650 research and development associates.
Bosch Automotive Electronics India Pvt. Ltd. (RBAI) is a 100% subsidiary of Robert Bosch GmbH . Established in 2009, in Naganathapura - Bengaluru, RBAI is primarily focused in manufacturing electronic products for the automotive sector. RBAI has consistently added an average of one product every year resulting in a wide range of products comprising – Engine Control Units (ECU) for both 4W and 2W, Body Control Modules (BCM), ECUs for ABS, DC-DC Converters, iTraMS (Intelligent communication control unit) to name a few. RBAI also produces products for eMobility like MCU (Motor control Unit), C-Box (Communication Box), VCUs (Vehicle Control Unit), Central gateway modules and is geared up for other futuristic products. RBAI with its diverse portfolio, not only caters to local markets, but also exports products to all major global customers. The Naganathapura Plant (NhP1) is seen as a benchmark in Operational Excellence in AE and Bosch India , using an integrated approach of Bosch Production System (BPS) and I4.0. With a young and agile team, RBAI’s mission statement ‘Be RBAI’ (Be Reliable Benchmark Agile Innovative) is a testament to our commitment in providing best in class products and services for its customers.
Job Description
- Manufacturing feasibility study of the new product with the detailed analysis of DFA and DFM methodology collaborating with simultaneous engineering team
- Plan, develop and procurement of MAE. Define process parameter
- Prepare the detailed equipment technical specification in alignment with Bosch global standards, required for manufacturing line across IPN.
- Work closely with the supplier during assembly line and equipment development.
- Technical discussion with supplier for RFQ of new MAE
- .Pre acceptance of MAE according to ordered specification, final acceptance of MAE at IPN plant after installations.Support to IPN for first lot production.Support for maintenance and operator training
- Responsible for reduction of internal defects, improvement of line utilization. Support Plant and IPN for day to day manufacturing line issues and maintenance topics
- Prepare maintenance plan / instructions, spare parts list.
- Support for Cp /Cpk study.
- Review and implement improvements suggestions for specific process.
- Responsible Process FMEA inputs
- MAE delivery as per project schedule.
- Reach defects reduction and utilization as per target.
Qualifications
BE/B.Tech – in Mechanical, Industrial automation
Min. 5 to 8 years relevant job experience in electronics and or automotive business. Exposure to international teams/customers.
- Good understanding on electronic product manufacturing ( in SMT and Final assembly area) in automotive sector
- Good knowledge in design and development of Special purpose machine (SPM)
- Good knowledge on Manufacturing processes like Soldering, Milling, Dispensing, Screwing, assembly and optical inspection systems
- Knowledge of tolerance calculation.Stack up analysis, GD&T, FMEA, 8D
- Lean tools. Basic knowledge of structural simulation. Experience in implementing lean line concepts
- Knowledge of Hydraulic and pneumatic systems
- Knowledge of CAD software, Team center and SAP
- Good knowledge in Pneumatic elements, sensors, PLC and control systems
- Good knowledge in design and engineering of jigs and fixtures
- Very good level of understanding 2D drawings
- Able to imagine fixture and jigs and to sketch concepts.
- Good knowledge in understanding the Factory shop floor layout of assembly lines & to make the improvements in the layout for lean flow process. Skill in estimating the shop floor surface area required for the new assembly lines
- Good knowledge in GD&T and 8D
- Basic knowledge in electrical circuits of machines and automation
- Good knowledge in test and control of products and advanced quality (qualification principles Cp, Cpk, FMEA)
- Good Knowledge in 2D CAD software.Able to support people in the plant and to give know-how.
