IN_RBAI_Assistant Manager-AOI Process Engineering

In India, Bosch is a leading supplier of technology and services in the areas of Mobility Solutions, Industrial Technology, Consumer Goods, and Energy and Building Technology. Additionally, Bosch has in India the largest development center outside Germany, for end to end engineering and technology solutions. The Bosch Group operates in India through twelve companies with a combined strength of over 31,500 associates which includes around 15,650 research and development associates.

Bosch Automotive Electronics India Pvt. Ltd. (RBAI) is a 100% subsidiary of Robert Bosch GmbH . Established in 2009, in Naganathapura - Bengaluru, RBAI is primarily focused in manufacturing electronic products for the automotive sector. RBAI has consistently added an average of one product every year resulting in a wide range of products comprising – Engine Control Units (ECU) for both 4W and 2W, Body Control Modules (BCM), ECUs for ABS, DC-DC Converters, iTraMS (Intelligent communication control unit) to name a few. RBAI also produces products for  eMobility like MCU (Motor control Unit), C-Box (Communication Box), VCUs (Vehicle Control Unit), Central gateway modules and is geared up for other futuristic products.  RBAI with its diverse portfolio, not only caters to local markets, but also exports products to all major global customers. The Naganathapura Plant (NhP1)  is seen as a benchmark in Operational Excellence in AE and Bosch India , using an integrated approach of Bosch Production System (BPS) and I4.0. With a young and agile team, RBAI’s mission statement ‘Be RBAI’ (Be Reliable Benchmark Agile Innovative) is a testament to our commitment in providing best in class products and services for its customers.

Roles and Responsibilities

• Manufacturing feasibility study of the new product with the detailed analysis of DFA and DFM methodology collaborating with simultaneous engineering team.
•  Analysis of data / pictures from different optical inspection systems (Solder paste inspection, solder joint inspection SMD, solder joint inspection selective soldering)
• Ability to work with different HW and SW (user interfaces)Analysis of log files for better performance / output
• Find a focus from products with bad performance for optimization / improvement
• Improve the efficiency of machine,improve first pass yield
• Plan,develop and procurement of AOI Machines. Define process parameter for AOI machines 
• Technical discussion with supplier for RFQ of new AOI Machines
• Pre acceptance of Machines according ordered specification , Final acceptance of Machines at plant after installations
• Support for maintenance and operator training. 
• Perform capability study of process and calibration for AOI camera
• Prepare the detailed technical specification for AOI machine in alignment with Bosch global standards.
• Work closely with the supplier during equipment development and Assembly of line 
• Review, implement improvements suggestions for specific process. 
• MAE delivery as per project schedule
•  IDC and utilization as per target
• Support related to AOI for launch of new products as per project schedule

6+ Years relevant experience in Electronics manufacturing industry. BE/B. Tech – in Mechanical Engineering /Electronics Engineering/Electrical Engineering

Technical competencies required

• Good understanding on electronic product manufacturing ( in SMT and Final assembly area) in automotive sector
• Good knowledge on Manufacturing processes like Soldering IPC standard requirements
• Good knowledge on component Soldering failures
• Knowledge P- FMEA, 8D,Quality tools
• Knowledge of CAD software, Team center and SAP
• Good knowledge in design and engineering (products, jigs, fixtures….) Very good level of understanding 2D drawings. Able to imagine fixture and jigs and to sketch concepts.
• Able to work in international teams